Automotive

The Best Powersports Exhaust Manifolds

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Upgrading your powersports vehicle's exhaust manifold can significantly impact performance, sound, and aesthetics. Choosing the right one ensures optimal engine function, improved exhaust flow, and a more satisfying riding experience. This guide will help you navigate the key factors to consider for your powersports exhaust manifold.

No. 1
1262045-489 Exhaust Manifold Kit W/Seal FITS Polaris RZR 800 EFI 2008
  • Kit Includes: 1 X Exhaust Manifold 1 X Exhaust Manifold Gasket 2 X Exhaust Seal 5 X Springs 4 X Bolts
  • Replaces Part Number: 1262045-489, 5811511, 7517322, 7518984,7518234,3021522, 3610047
  • NOTE: Please be careful there few Manifold that look very much alike. Kindly ensure your Model No. / Part No. listed here before buying.
  • Offer is for Replacement Manifold on the above Models
No. 2
1262138-489 Exhaust Manifold with Exhaust Pipe Donut Gasket Seal Spring Kit for Polaris for Ranger 800 for...
  • Replaces Part Number: Exhaust Manifold Replaces 1262138-489 1262138489, the Exhaust Pipe Donut Gasket Seal Spring Kit replace 3610047, 7041687, 7041804, 5811511, 7041687
  • Fitment: For Polaris for Ranger 800 2013 2014, for Polaris for Ranger 800 Midsize 2013 2014, for Polaris for Ranger for Crew 800 2010-2014, for Polaris for Ranger HD 800 2010 2011, for Polaris for Ranger XP 800 2011 2012
  • Function: Replace the exhaust manifold and gasket springs to eliminate noise and make motorcycle exhaust smoother
  • Package Included: 1 x Exhaust Manifold, 2 x Exhaust Gasket Donut Seal, 1 x Exhaust Manifold Gasket, 7 x Exhaust Springs, 1 x Exhaust Muffler Gasket, 1 x Exhaust Clamp, 4 x Exhaust Manifold Bolts
No. 3
Exhaust Manifold with Exhaust Pipe Donut Gasket Spring Rebuild Kit Replace 1262138-489 5250091 for Ranger Crew...
  • Replace: Exhaust Manifold Replace 1262138-489, 1262138489; Gasket Spring Kit Replace 3610047, 5811511, 7041687, 5250091 7041789
  • Fitment: Exhaust Manifold fit for Ranger Crew 800 2010 2011 2012 2013 2014, for Ranger HD 800 2010 2011,for Ranger XP 800 2011 2012, for Ranger 800 2013 2014, for Ranger 800 Midsize 2013 2014
  • Fitment: Gasket Spring Rebuild Kit fit for Ranger 700 800 2006 2007 2008 2009 2010 2011 2012 2013 2014, for Sportsman 600 700 2002 2003 2004 2005 2006 2007
  • Package included: 1 x Exhaust Manifold, 3 x Exhaust Gasket Donut Seals, 1 x Exhaust Gasket, 7 x Exhaust Springs
No. 4
Caltric Ex. Manifold with Gasket Kit Compatible with Polaris Sportsman 700 2002-2007/1261077-489
  • Compatible with Polaris models: Sportsman 600, Sportsman 700, Sportsman MV7, Sportsman 800 EFI, Sportsman 800 EFI 6X6, INTL Sportsman Forest 800 EFI, INTL Sportsman Forest 800 EFI 6X6
  • OEM Numbers: Ex. Manifold: 1261077-029, 1261077-489, 1261564-489, 1261564-029; Gasket: 5811511
  • OEM Numbers: Socket Seal: 3610047; Hex Socket Screw: 7518234; Spring: 7041804
  • Order Includes: 1 x Ex. Manifold, 1 x Gasket, 1 x Socket Seal, 4 x Hex Socket Screw, 2 x Spring
No. 5
Exhaust Manifold with Exhaust Pipe Donut Gasket Spring Rebuild Kit Replace 1262138-489 5811511 for Ranger Crew...
  • Replace: Exhaust Manifold Replace 1262138-489, 1262138489; Gasket Spring Kit Replace 5811511, 3610047, 7041687, 7041804, 7041687
  • Fitment: Exhaust Manifold fit for Ranger Crew 800 2010 2011 2012 2013 2014, for Ranger HD 800 2010 2011, for Ranger XP 800 2011 2012, for Ranger 800 2013 2014,for Ranger 800 Midsize 2013 2014
  • Fitment: Gasket Spring Rebuild Kit fit for Ranger RZR 800 EFI 2009 2010, for Ranger 700 2009, for Ranger 800 2010-2012
  • Package included: 1 x Exhaust Manifold, 2 x Exhaust Gasket Donut Seals, 1 x Exhaust Manifold Gasket, 7 x Exhaust Springs, 1 x Exhaust Muffler Gasket, 1 x Exhaust Clamp, 4 x Exhaust Manifold Bolts
No. 6
Caltric Exhaust Manifold with Gasket Compatible with Polaris Sportsman 700 EFI 2006-2007
  • Order Includes: 1 x Exhaust Manifold / 1 x Gasket
  • Compatible with Polaris models: Sportsman 800 EFI 2007-2014 / Sportsman 800 EFI 6X6 2009-2014 / Forest 800 EFI 6X6 2012-2014 / Sportsman 700 EFI 2006-2007
  • Exhaust Manifold OEM Part Number: 1261564-489 / 1261564-029
  • Gasket OEM Part Number: 5811511
No. 7
1262138489 Exhaust Manifold wit Exhaust Pipe Donut Gasket Seal Spring Kit for Polaris for Ranger 800 for...
  • Replaces Part Number: Exhaust Manifold Replaces 1262138-489 1262138489, the Exhaust Pipe Donut Gasket Seal Spring Kit replace 5250091,7041687,7041789
  • Fitment: For Polaris for Ranger 800 2010-2014 Full Size (also for Crew), for Polaris for Ranger HD 800 2010 2011, for Polaris for Ranger XP 800 2011 2012, for Polaris for Ranger HD 800 2010 2011
  • Function: Replace the exhaust manifold and gasket springs to eliminate noise and make motorcycle exhaust smoother
  • Warm Prompt: Before purchasing, please check whether the picture, year and model match
No. 8
A-Premium - Marine Exhaust Manifold with Hardware Kits Replace# 18-1952-2, 860246A15, 860246A3, 860246A7 -
  • [For MerCruiser Models]: ①Compatible with MerCruiser (MCM/MIE) GM V8 305, 350, 377 CID Engines 1983-2002
  • [Reference Number]: 18-1953-2, MC-1-87114, 51230, 7114, 9-40507, 0994-100, 860246A10, 860246A15, 860246A3, 860246A7, 860246A9, 860336A2, 860337A2, 87114A19, 87114A30, 87114A8, 7114B2
  • [Benefits]: The intake manifold is made of quality copolymer, which is flexible, safe and odourless, more flexible and wear-resistant, highly flexible, corrosion-resistant, and has a long lifespan. Effectively solve the problem that blades can wear out...
  • [Benefits for Accessories]: Manifold mounting kit is strong and rust-free, suitable for port and starboard applications, ideal for freshwater applications, either for immediate use or as a spare part, it's a better replacement, ready to replace, won't...
No. 9
Exhaust Manifold W/Gasket/Screws FITS Polaris Ranger XP 700 Limited 2009
  • Includes: 1 x Manifold (Replaces OEM part No. 1261938-489) 1 x Exhaust Manifold Gasket (Replaces OEM part No. 5811511) 4 X Bolts (Replaces OEM part No.7517322, 7518984,7518234,3021522)
  • Replaces Part Number: 1261938-489, 5811511, .7517322, 7518984,7518234,3021522
  • NOTE: Please be careful there few Manifold that look very much alike. Kindly ensure your Model No. / Part No. listed here before buying.
  • Offer is for Replacement Manifold on the above Models
No. 10
Exhaust Manifold Kit W/Seal FITS Polaris SPORTSMAN 700 EFI 2006 2007
  • Kit Includes: 1 X Exhaust Manifold 1 X Exhaust Manifold Gasket 1 X Exhaust Seal 2 X Springs 4 X Bolts
  • Replaces Part Number: 1261564-489, 1261564-029, 5811511, 3610119, 7041789, 7517322, 7518984,7518234,3021522
  • NOTE: Please be careful there few Manifold that look very much alike. Kindly ensure your Model No. / Part No. listed here before buying.
  • Offer is for Replacement Manifold on the above Models

Last update on 2026-10-09 / Affiliate links / Images from Amazon Product Advertising API

How to Choose the Best Powersports Exhaust Manifolds

Material Matters

  • Stainless Steel: The most common and durable option, offering excellent corrosion resistance and longevity. It's a great all-around choice for most riders.
  • Titanium: Lighter than stainless steel and highly resistant to heat and corrosion. It's often found in high-performance applications where weight savings are critical.
  • Mild Steel (Coated): More affordable but less durable than stainless steel. Often coated to prevent rust, it's a budget-friendly option but may not last as long.

Performance Considerations

  • Exhaust Flow: Look for designs that promote smoother exhaust gas flow. Larger diameter pipes and optimized bends can reduce backpressure, leading to potential horsepower and torque gains.
  • Engine Type: Some manifolds are designed to complement specific engine configurations (e.g., V-twin, inline-four). Ensure compatibility with your vehicle's engine for best results.
  • Sound Profile: Manifold design, in conjunction with the rest of the exhaust system, influences the sound. Some offer a deeper, more aggressive tone, while others aim for a subtler enhancement.

Fitment and Installation

  • Vehicle Specificity: Always verify that the manifold is designed for your specific make, model, and year of powersports vehicle. Incorrect fitment can lead to leaks and performance issues.
  • Mounting Points: Ensure all necessary mounting points and brackets are included or compatible with your existing setup.
  • Ease of Installation: While most are bolt-on replacements, some may require minor modifications. Check product descriptions for installation complexity.

Frequently Asked Questions

What is the primary benefit of upgrading a powersports exhaust manifold?
Upgrading can improve exhaust gas flow, potentially increasing horsepower and torque. It can also alter the vehicle's sound profile and enhance its overall aesthetic appeal.
How does the material affect exhaust manifold performance?
Different materials offer varying levels of durability, heat resistance, and weight. Stainless steel is durable and corrosion-resistant, while titanium is lighter and excels in high-heat environments.
Will a new manifold fit my powersports vehicle?
Fitment is crucial. Always confirm that the manifold is specifically designed for your vehicle's make, model, and year. Check manufacturer specifications and product details carefully.
Do exhaust manifolds affect fuel efficiency?
While not their primary function, improved exhaust flow can sometimes lead to slightly better fuel efficiency by allowing the engine to operate more effectively. However, performance gains are usually the main focus.
Is a special tune required after installing a new manifold?
For many aftermarket manifolds, a tune is not strictly required, especially if it's a direct replacement with similar flow characteristics. However, for significant performance gains or if paired with other modifications, an ECU tune is often recommended.

How we compare Automotive

1 Specifications: we compare the key features and specifications listed by the manufacturer and on Amazon.
2 Customer ratings: we take into account the average Amazon rating and the number of reviews.
3 Price: we check the current price and highlight notable deals.
4 Updates: comparisons are refreshed regularly as prices and availability change.

Our comparisons are reviewed and updated regularly to reflect the latest products and prices.

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