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The Best Powersports Exhaust Manifolds

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Upgrading your powersports vehicle's exhaust manifold can significantly impact performance, sound, and aesthetics. Choosing the right one ensures optimal engine function, improved exhaust flow, and a more satisfying riding experience. This guide will help you navigate the key factors to consider for your powersports exhaust manifold.

Looking for the best Powersports Exhaust Manifolds?

Discover now our comparison of the best Powersports Exhaust Manifolds. It is never easy to choose from the wide range of offers. On the market, you will find an incalculable number of models, all at different prices. And as you will discover, the best Powersports Exhaust Manifolds are not always the ones at the highest prices! Many criteria are used, and they make the richness and relevance of this comparison.
To help you make the best choice among the hundreds of products available, we have decided to offer you a comparison of the Powersports Exhaust Manifolds in order to find the best quality/price ratio. In this ranking, you will find products listed according to their price, but also their characteristics and the opinions of other customers. Also discover our comparisons by categories. You won’t have to choose your products at random anymore.

No. 1
1262138489 Exhaust Manifold wit Exhaust Pipe Donut Gasket Seal Spring Kit for Polaris for Ranger 800 for...
  • Replaces Part Number: Exhaust Manifold Replaces 1262138-489 1262138489, the Exhaust Pipe Donut Gasket Seal Spring Kit replace 5250091,7041687,7041789
  • Fitment: For Polaris for Ranger 800 2010-2014 Full Size (also for Crew), for Polaris for Ranger HD 800 2010 2011, for Polaris for Ranger XP 800 2011 2012, for Polaris for Ranger HD 800 2010 2011
  • Function: Replace the exhaust manifold and gasket springs to eliminate noise and make motorcycle exhaust smoother
  • Warm Prompt: Before purchasing, please check whether the picture, year and model match
  • Package Includes: 1 x Exhaust Manifold, 1 x Exhaust manifold gasket, 3 x Exhaust Gasket Seal, 7 x Exhaust Spring
SaleNo. 2
Exhaust Manifold with Exhaust Pipe Donut Gasket Spring Rebuild Kit Replace 1262138-489 5250091 for Polaris...
  • Replace: Exhaust Manifold Replace 1262138-489, 1262138489; Gasket Spring Kit Replace 3610047, 5811511, 7041687, 5250091 7041789
  • Fitment: Exhaust Manifold fit for Polaris Ranger Crew 800 2010 2011 2012 2013 2014, Ranger HD 800 2010 2011, Ranger XP 800 2011 2012, Ranger 800 2013 2014, Ranger 800 Midsize 2013 2014
  • Fitment: Gasket Spring Rebuild Kit fit for Polaris Ranger 700 800 2006 2007 2008 2009 2010 2011 2012 2013 2014, Sportsman 600 700 2002 2003 2004 2005 2006 2007
  • Package included: 1 x Exhaust Manifold, 3 x Exhaust Gasket Donut Seals, 1 x Exhaust Gasket, 7 x Exhaust Springs
  • Notes and after service: Please carefully review our compatible models, pictures, and OEM numbers before purchasing to ensure compatibility. If you have any questions during use or purchase, feel free to contact us at any time. We will do our best to...
No. 3
NICHE Exhaust Header Manifold for Polaris RZR S XP 1000 1262599
  • Compatible with OEMs for Polaris 1262599
  • Compatible with Polaris RZR S 1000 EPS 2015
  • Compatible with Polaris RZR XP 1000 EPS 2015-2023, High Lifter 2015-2022, Premium 2020-2023, Sport 2022-2023, Trails Rocks 2021-2022, Ultimate 2023
  • Compatible with Polaris RZR XP 4 1000 EPS 2015-2023; High Lifter 2017-2022, Premium 2020-2023, Sport 2021-2023, Ultimate 2023
  • Mounting Hardware Included; Case / Pipe Material - Stainless Steel (AISI 304/AISI 201); No Heat Shield; Input Pipe (ID) 1.68 Inch; Input Pipe (OD) 1.77 Inch; Output Pipe (ID) 2.39 Inch; Output Pipe (OD) 2.48 Inch
No. 4
1262138-489 Exhaust Manifold with Exhaust Pipe Donut Gasket Seal Spring Kit for Polaris for Ranger 800 for...
  • Replaces Part Number: Exhaust Manifold Replaces 1262138-489 1262138489, the Exhaust Pipe Donut Gasket Seal Spring Kit replace 3610047, 7041687, 7041804, 5811511, 7041687
  • Fitment: For Polaris for Ranger 800 2013 2014, for Polaris for Ranger 800 Midsize 2013 2014, for Polaris for Ranger for Crew 800 2010-2014, for Polaris for Ranger HD 800 2010 2011, for Polaris for Ranger XP 800 2011 2012
  • Function: Replace the exhaust manifold and gasket springs to eliminate noise and make motorcycle exhaust smoother
  • Package Included: 1 x Exhaust Manifold, 2 x Exhaust Gasket Donut Seal, 1 x Exhaust Manifold Gasket, 7 x Exhaust Springs, 1 x Exhaust Muffler Gasket, 1 x Exhaust Clamp, 4 x Exhaust Manifold Bolts
  • Warm Prompt: Before purchasing, please check whether the picture, year and model match
No. 5
NICHE Exhaust Header Manifold for Polaris Ranger Crew XP 900 1000 1262693
  • Compatible with OEMs for Polaris 1262693
  • Compatible with Polaris Ranger Crew 900 2016, Ranger Crew 900-6 EPS 2016
  • Compatible with Polaris Ranger Crew XP 1000 EPS High Lifter 2018, Crew XP 1000 2017-2018, Ranger XP 1000 2017
  • Compatible with Polaris Ranger Crew XP 900 2016-2019, Ranger Crew XP 900-5 2016, Ranger XP 900 EPS Deluxe 2016, Ranger XP 900 EPS High Lifter 2016, Ranger XP 900 EPS 2016-2018, Ranger XP 900 2016-2019
  • Mounting Hardware Included; Case / Pipe Material - Stainless Steel (AISI 304/AISI 201); No Heat Shield; Input Pipe (ID) 1.68 Inch; Input Pipe (OD) 1.77 Inch; Output Pipe (ID) 1.91 Inch; Output Pipe (OD) 2 Inch
No. 6
Exhaust Manifold with Exhaust Pipe Donut Gasket Spring Rebuild Kit Replace 1262138-489 5811511 for Polaris...
  • Replace: Exhaust Manifold Replace 1262138-489, 1262138489; Gasket Spring Kit Replace 5811511, 3610047, 7041687, 7041804, 7041687
  • Fitment: Exhaust Manifold fit for Polaris Ranger Crew 800 2010 2011 2012 2013 2014, Ranger HD 800 2010 2011, Ranger XP 800 2011 2012, Ranger 800 2013 2014, Ranger 800 Midsize 2013 2014
  • Fitment: Gasket Spring Rebuild Kit fit for Polaris Ranger RZR 800 EFI 2009 2010, Ranger 700 2009, Ranger 800 2010-2012
  • Package included: 1 x Exhaust Manifold, 2 x Exhaust Gasket Donut Seals, 1 x Exhaust Manifold Gasket, 7 x Exhaust Springs, 1 x Exhaust Muffler Gasket, 1 x Exhaust Clamp, 4 x Exhaust Manifold Bolts
  • Notes and after service: Please carefully review our compatible models, pictures, and OEM numbers before purchasing to ensure compatibility. If you have any questions during use or purchase, feel free to contact us at any time. We will do our best to...
No. 7
Caltric Exhaust Manifold and Elbow Pipe Kit Compatible with Polaris Ranger 800 2013-2014 / Ranger Crew...
  • Order Includes: 1x Manifold, 1x Elbow Pipe, 1x Gasket, 2x Socket Seal, 6x Spring, 4x Bolts
  • Compatible with Polaris models: Ranger 800 2013-2014, Ranger Crew 800 2012-2014
  • Part Number: Manifold: 1262138-489, 1262138489, Elbow Pipe: 1262139-489, 1262139489, Gasket: 5811511, Socket Seal: 3610047, 3610181, Spring: 7041789, 7042332, 7043726, 7043727, Bolts: 7518234, 3021522, 7517322
  • We strongly suggest comparing the posted picture to the unit(s) that needs to be replaced.
  • Visit the Largest Selection of Powersports & Mowers Aftermarket Parts Online on the Caltric Amazon store.
No. 8
Caltric Exhaust Elbow Pipe Manifold Joint Compatible with Polaris Ranger Crew 800 2010-2014
  • Order Includes: 1 x Exhaust Elbow Pipe
  • Compatible With Polaris: Ranger 4x4 800 Efi 2010-2011 / Ranger 800 2013-2014 / Ranger Crew 800 2010-2014 / Ranger Xp 800 2012
  • Exhaust Elbow Pipe OEM Part Number: 1262139-489
  • We strongly suggest comparing the posted picture to the unit(s) that needs to be replaced.
No. 9
Caltric Exhaust Manifold with Gasket Compatible with Polaris Sportsman 700 EFI 2006-2007
  • Order Includes: 1 x Exhaust Manifold / 1 x Gasket
  • Compatible with Polaris models: Sportsman 800 EFI 2007-2014 / Sportsman 800 EFI 6X6 2009-2014 / Forest 800 EFI 6X6 2012-2014 / Sportsman 700 EFI 2006-2007
  • Exhaust Manifold OEM Part Number: 1261564-489 / 1261564-029
  • Gasket OEM Part Number: 5811511
  • We strongly suggest comparing the posted picture to the unit(s) that needs to be replaced.
No. 10
Exhaust Pipe Manifold Gasket Spring Rebuild Kit For Polaris UTV Ranger RZR 800 EFI 2008-2010
  • Fits: FOR POLARIS UTV RANGER RZR 800 EFI 2008-2010 RANGER RZR 800 EFI LTD 2009 RANGER RZR 800 EFI WALKER EVANS 2010 RANGER RZR 800 EFI POWERSTEERING 2010
  • Replaces part number :3610047 ,7041687/7041804,5811511,
  • Package Included: Exhaust gasket seals*2 exhaust springs*6 exhaust manifold gasket*1 Exhaust Clamp *1 exhaust manifold bolts *4
  • Features: High performance and easy installation
  • Note: Please feel free to contact us if you have any questions about our products

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Last update on 2026-03-13 / Affiliate links / Images from Amazon Product Advertising API

How to Choose the Best Powersports Exhaust Manifolds

Material Matters

  • Stainless Steel: The most common and durable option, offering excellent corrosion resistance and longevity. It's a great all-around choice for most riders.
  • Titanium: Lighter than stainless steel and highly resistant to heat and corrosion. It's often found in high-performance applications where weight savings are critical.
  • Mild Steel (Coated): More affordable but less durable than stainless steel. Often coated to prevent rust, it's a budget-friendly option but may not last as long.

Performance Considerations

  • Exhaust Flow: Look for designs that promote smoother exhaust gas flow. Larger diameter pipes and optimized bends can reduce backpressure, leading to potential horsepower and torque gains.
  • Engine Type: Some manifolds are designed to complement specific engine configurations (e.g., V-twin, inline-four). Ensure compatibility with your vehicle's engine for best results.
  • Sound Profile: Manifold design, in conjunction with the rest of the exhaust system, influences the sound. Some offer a deeper, more aggressive tone, while others aim for a subtler enhancement.

Fitment and Installation

  • Vehicle Specificity: Always verify that the manifold is designed for your specific make, model, and year of powersports vehicle. Incorrect fitment can lead to leaks and performance issues.
  • Mounting Points: Ensure all necessary mounting points and brackets are included or compatible with your existing setup.
  • Ease of Installation: While most are bolt-on replacements, some may require minor modifications. Check product descriptions for installation complexity.

Frequently Asked Questions

What is the primary benefit of upgrading a powersports exhaust manifold?
Upgrading can improve exhaust gas flow, potentially increasing horsepower and torque. It can also alter the vehicle's sound profile and enhance its overall aesthetic appeal.
How does the material affect exhaust manifold performance?
Different materials offer varying levels of durability, heat resistance, and weight. Stainless steel is durable and corrosion-resistant, while titanium is lighter and excels in high-heat environments.
Will a new manifold fit my powersports vehicle?
Fitment is crucial. Always confirm that the manifold is specifically designed for your vehicle's make, model, and year. Check manufacturer specifications and product details carefully.
Do exhaust manifolds affect fuel efficiency?
While not their primary function, improved exhaust flow can sometimes lead to slightly better fuel efficiency by allowing the engine to operate more effectively. However, performance gains are usually the main focus.
Is a special tune required after installing a new manifold?
For many aftermarket manifolds, a tune is not strictly required, especially if it's a direct replacement with similar flow characteristics. However, for significant performance gains or if paired with other modifications, an ECU tune is often recommended.